Our Manufacturing Process

01

Step 01 / 08

Recovered Paper Collection & Sorting

We begin by selecting and sorting recovered paper to prepare a clean and reliable raw material base.

• Recovered paper is checked for grade, cleanliness and suitability.
• Unsuitable materials are separated before production.
• Good sorting supports cleaner pulp and consistent paper quality.

02

Step 02 / 08

Pulping

The sorted recovered paper is converted into pulp slurry, preparing the fibers for further processing.

• Sorted paper is mixed with water and converted into pulp slurry.
• The process separates paper back into usable fibers.
• A steady pulp supply prepares the stock for cleaning and quality improvement.

03

Step 03 / 08

Cleaning & Screening

The pulp passes through cleaning and screening stages to remove impurities and improve fiber quality.

• The pulp is cleaned and screened to reduce unwanted materials.
• This stage improves pulp cleanliness before paper formation.
• It helps protect downstream equipment and supports better surface quality.

04

Step 04 / 08

Deinking & Brightness Improvement

Ink and color impurities are reduced to make the pulp cleaner, brighter and suitable for quality paper production.

• Ink, dirt and color impurities are reduced through controlled treatment.
• This helps improve brightness and cleanliness for writing, printing and copier grades.
• The focus is on stable appearance and consistent paper quality.

05

Step 05 / 08

Paper Formation

Prepared pulp is formed into a continuous paper sheet on the paper machine.

• Prepared pulp is evenly distributed on the paper machine.
• Fibers form a continuous wet sheet as water drains away.
• Uniform formation supports stable GSM, surface quality and runnability.

06

Step 06 / 08

Pressing, Drying & Surface Finishing

The paper sheet is pressed, dried and surface-finished to achieve required strength and printability.

• Water is removed through pressing and drying sections.
• Surface finishing improves strength, smoothness and printability.
• This stage gives the sheet its final feel and usable paper properties.

07

Step 07 / 08

Reeling, Cutting & Conversion

Finished paper is reeled and converted into reels, sheets or copier paper packs as required.

• Finished paper is wound into reels for handling and conversion.
• Reels are converted into sheets, rolls or copier/A4 packs as per requirement.
• Accurate cutting and finishing prepare the paper for market use.

08

Step 08 / 08

Quality Testing, Packing & Dispatch

Every finished product is inspected, packed and dispatched with care to ensure customer satisfaction.

• Final paper is checked for key quality and appearance requirements.
• Products are packed to protect against moisture, dust and handling damage.
• Finished goods are labelled and dispatched according to customer orders.